I made this mask pattern about a year and a half ago so that I could make my own masks with fabrics that I liked. I meant to publish it eventually, but so many people had put mask patterns out there online I figured there was no need for another one. But now the pandemic has gone on long enough that I’m getting tired of the fabrics on my original batch of masks so I decided to make some new ones. I figured if I was sick of my masks, others might be tired of theirs too and might want to try out a new pattern. So here it is!
Supplies you will need
Scrap cardboard or chipboard
Tools you will need
Awl or large needle
Prepare the templates:
1. Download the Mask Template PDF file I made and print it out.
2. Trim around the outside edge of the template so that the paper edge ends at the 9 x 8 inch border.
3. Use an awl or large needle to poke holes through the four x’s that indicate where to attach the elastic, and where the two vertical lines intersect the border toward the bottom of the template. The two bottom holes indicate where to leave an opening for turning the mask inside out.
4.Out of scrap chipboard, cut out a 9 x 8 inch piece and an 8 x 7 inch piece. The larger piece is an aid for drawing a line to cut out your fabric, and the smaller piece is for drawing the seam.
Cut out and mark the fabric:
1. Place the 9×8 inch piece of cardstock on the reverse side of the piece of fabric you want for the front of your mask. Draw around with washable fabric marker and cut out a 9 x 8 piece of fabric. Repeat for the piece of fabric you want for the back of your mask. This pattern makes a reversible mask, so you can choose two interesting pieces of fabric, or a plainer fabric for the back if you choose.
2. On the back side of either your front or back fabric, whichever would show the marker better, lay the 7 x 8 inch piece of chipboard in the middle of the cutout fabric and trace around it with your washable fabric marker to indicate the seam line to follow.
3. Center the printed template over the fabric and make dots with the marker where you previously poked the holes. Lift the template and draw on the x’s and two vertical lines with marker.
Assemble the mask:
1.Cut out two pieces of elastic long enough to fit around your ears and hold the mask on your head. The length of elastic needed will vary by the size of your head. You can pin elastic in place to test what length you will need.
2. Lay one of the fabric pieces good side up on your work surface and place the elastic pieces so that they overlap the fabric and the ends line up with the x’s you drew on your fabric.
3. Lay the other piece of fabric good side down over the first piece and pin together.
4. Start at one of the vertical lines at the bottom indicating the opening, and start sewing along the seam line away from the opening, leaving that section open for the time being. Trim extra fabric away from the corners as shown.
5. Turn the mask inside out and pin the opening closed. Whip stitch it shut from the outside.
6. Fold the mask to make pleats as shown, pin, then sew the ends of the pleats in place. You’re done!